Innovative reeling systems for a competitive edge
Reels for tissue making
The reel section is an integral and crucial stage in the tissue production process, as it determines the final product's quality and performance. Understanding the reel section's functionality and optimizing its efficiency can significantly enhance tissue machine performance and final paper properties.
Explore Valmet's reeling technology
With Valmet’s extensive expertise in tissue machine reel systems we can offer innovative solutions to optimize the reel section's performance. Valmet's reel systems are designed to ensure smooth and stable operation, minimizing downtime and maximizing productivity.
Valmet's reel systems are designed for easy maintenance and quick reel changes, minimizing production disruptions and maximizing uptime. The systems are also energy-efficient, contributing to cost savings and environmental sustainability.
Creating a stable tissue roll
In the reel section of a tissue machine, the paper web is guided through various components, including the reel drum, reel spools, and reel spool handling system. These components work together to ensure precise winding, tension control, and uniform edge alignment, resulting in a well-formed and stable tissue reel.
One of the key techniques to achieve optimal roll structure is proper tension control. Maintaining the right tension throughout the winding process helps in creating uniform and well-formed rolls. This can be achieved by utilizing advanced control systems that monitor and adjust tension levels in real-time.
The importance of roll quality
Another important aspect of reel section optimization is roll quality. Efficient reel section operation ensures that the rolls have consistent hardness, tightness, and core formation. This not only improves the overall appearance of the rolls but also facilitates easy handling and transportation. By focusing on the reel section's optimization, tissue manufacturers can achieve higher productivity, reduced downtime, and improved overall operational efficiency.
State-of-the-art automation and control systems
Valmet's reel systems are equipped with advanced automation features that provide real-time monitoring and control. This enables operators to make adjustments promptly, ensuring optimal performance and consistent product quality.