Automation for the P2X and hydrogen industry

Intelligent integrated automation

At the heart of our offering is the Valmet DNAe Distributed Control System (DCS), a next-generation automation platform designed to manage the entire Power-to-X value chain. This web-based system provides a unified view of all process units, from hydrogen production and purification to synthesis and storage.

Valmet DNAe enables operators to monitor, control, and optimize operations in real time. With its modular and scalable architecture, it supports both small pilot setups and full-scale industrial installations. It also features secure remote access, built-in cybersecurity, and seamless integration with existing infrastructure. Whether you’re producing e-methanol, synthetic aviation fuels, or green ammonia, DNAe gives you the flexibility and control to scale with confidence.

Process insight that drives performance

Power-to-X processes require more than just contro, they demand visibility. Valmet’s measurement and analytics solutions bring powerful insight into every stage of the process. With tools like the Valmet MAXUM II Gas Chromatograph, operators can perform continuous real-time analysis of gas compositions, ensuring hydrogen purity and optimal synthesis conditions.

Data-driven applications for a more reliable operation

To further enhance performance, Valmet’s Industrial Internet solutions connect your plant’s automation system to advanced analytics, machine learning, and cloud-based services. This digital layer enables predictive maintenance, performance benchmarking, and virtual modeling, so you can identify inefficiencies, predict failures before they happen, and make better operational decisions in real time.

Through our Energy Management System, for example, data gets collected throughout the whole hydrogen production, noticing and predicting the best way to purchase, use and save on your electricity. An optimal outcome of energy usage is crucial in such a high-usage situation.

Simulators to support growth for people and plant

Our simulators are capable of providing you with complete custom environments of your existing, or to-be-built hydrogen plants to give insights and data to optimize the processes. It also can be used to provide training to your operators, to handle data flows correctly, react optimally in crucial situations and to get the optimal runtime in your plant.

Lifecycle support and cybersecurity from Day One

Valmet’s commitment to customers doesn’t end with installation. We provide full lifecycle support, from engineering and commissioning to long-term optimization and cybersecurity. Our services are tailored to the unique needs of emerging energy sectors like Power-to-X, ensuring that your automation systems remain secure, up-to-date, and aligned with your business goals.

Whether you need to upgrade system components, train operators, or implement cybersecurity controls compliant with IEC 62443, Valmet is a trusted partner throughout your plant’s lifecycle.

Ready to power the future?

Whether you're building a green hydrogen plant, a synthetic fuel project, or integrating Power-to-X into your industrial processes, Valmet has the automation expertise and technology to help you succeed.

Get in touch with our automation experts to learn more about how we can support your Power-to-X ambitions.

Technological advancements

The power-to-x industry requires ongoing technological advancements to improve efficiency, optimize conversion processes, and enhance overall system performance. Research and development efforts are needed to develop and deploy more efficient and cost-effective technologies, such as electrolysers and catalysts, for the conversion of electrical power.

One key aspect of the new technologies that are being developed is confirming that the process is operating as they were intended. The Valmet MAXUM II gas chromatograph provides immediate critical compositional analysis data that the plant is achieving its operational goals.  

Automation from other processes can be easily adapted to fit the need of the P2X industry. It is here where technological advancements and increase in optimization can take place the fastest. And besides that, it is also one of the core points in creating advancements for years to come, as a fully integrated automation system should be versatile to fit your needs for a long time.

Sustainability and carbon footprint

Power-to-x technologies have the potential to contribute to decarbonization efforts by utilizing renewable electricity for the production of low-carbon fuels and chemicals. However, ensuring a sustainable and low-carbon process throughout the entire value chain, including feedstock sourcing and lifecycle emissions, is crucial to achieve environmental goals.

Automation can be seen as a way to decrease a plant's own carbon footprint and emissions. By optimizing flows and creating efficient processes, there will be less waste and better use of any feedstock. This will decrease lifecycle emissions and besides creating a valuable output, will also combat carbonization from within.